The ultimate ROI that top Flexo printers are doing

Written by Craig Alderson

Worked in print since 1998 as an apprentice, now joint owner of MPH Limited, the prepress experts. Motivated and focused on working with partners in many different markets throughout the packaging and electronics industries.

Nov 7, 2023

How to maximise Return on Investment (ROI) with In-line Rotary Screen Printed Embellishments:

The Strategic Edge of Partnering with MPH Limited

The label printing industry is witnessing a transformative phase where in-line rotary screen printed embellishments are not just an aesthetic enhancement but a strategic business decision. For label printers using flexographic presses, this innovation offers a potent mix of high-quality output and cost-efficiency, directly influencing their return on investment (ROI). A key player in this revolution is MPH Limited, the official UK prepress partner to SPGPrints, whose localised UK services and stock of Rotamesh and Rotaplate technologies are setting new benchmarks for rapid turnaround times.

 

 

The In-line Advantage

Incorporating in-line rotary screen printing on flexographic presses allows label printers to add eye-catching embellishments directly onto labels in a single pass. This integration leads to several benefits that significantly boost ROI:

  • Enhanced Efficiency: By eliminating the need for separate post-print processes, in-line embellishment saves time and resources, streamlining production and reducing labour costs.
  • Superior Quality: In-line screen printing provides a level of detail and texture that can make labels pop off the shelf, engaging consumers and potentially increasing sales.
  • Cost Reduction: Minimised material waste and energy usage lead to lower production costs, directly impacting profit margins.

 

The Strategic Role of MPH Limited

Partnering with MPH Limited offers label printers several competitive advantages that further enhance the ROI of using in-line rotary screen printing:

Rapid Turnaround Times

Ordering screens directly from SPGPrints in Holland can incur longer lead times due to logistics and production queues. MPH Limited holds stock of Rotamesh and Rotaplate screens, along with the necessary tooling, ensuring that UK-based printers can receive their orders significantly faster. This rapid service minimises downtime and allows for quicker response to market demands.

Extensive Prepress Library and Machinery

MPH Limited boasts a vast library of tooling and an impressive array of prepress machinery, which means that label printers don’t have to invest heavily in these resources themselves. This access to a broad range of prepress options opens the door to a myriad of embellishment possibilities without the upfront capital expenditure.

On-the-Ground Expertise

As the official UK prepress partner to SPGPrints, MPH Limited has an in-depth understanding of Rotamesh and Rotaplate technologies. Their on-the-ground expertise ensures that clients receive tailored solutions that are optimised for their specific needs, leading to better quality prints and more efficient processes.

Local Support

The proximity of MPH Limited to UK clients provides not only faster delivery but also local support for any technical issues or queries. This close support network is invaluable for maintaining continuous production flows and achieving consistent quality.

 

 

SPGPrints’ Rotamesh and Rotaplate Technologies

At the heart of this discussion is SPGPrints’ innovative Rotamesh and Rotaplate screen technologies, which are integral to the success of in-line rotary screen printing:

The ROI of SPGPrints Rotamesh and Rotaplate Technologies

SPGPrints’ blog post on the advantages of label screen printing highlights the effectiveness of their Rotamesh and Rotaplate screen technologies in boosting the ROI for label printers.

SPGPrints Rotamesh: A Robust Solution

Rotamesh screens are characterised by their incredible strength and stability, which is particularly beneficial for long runs. These screens are designed for durability, meaning they last longer and need replacing less frequently than traditional screens. The extended lifespan of Rotamesh screens directly translates to cost savings and a higher ROI.

SPGPrints Rotaplate: Precision and Versatility

Rotaplate screens are precision-engineered for detailed graphics and fine text, enabling high-definition printing with excellent opacity. They also allow for the application of thick ink layers in one pass, which is perfect for creating tactile effects. The versatility of Rotaplate screens means they can be used for a wide range of designs and effects, allowing printers to cater to diverse market demands without the need for additional investments in new technologies.

Reducing Ink Consumption

SPGPrints’ screen technology is not only durable and versatile but also efficient in ink usage. The precise mesh structure of Rotamesh and Rotaplate screens ensures that the exact amount of ink required is used—no more, no less. This accuracy in ink deposition leads to substantial savings over time.

Case Studies and Evidence

Real-world applications and testimonials underscore the value that SPGPrints’ technologies bring to flexographic label printers. Businesses that have incorporated Rotamesh and Rotaplate technologies report a noticeable reduction in production costs, wastage, and turnaround times—all contributing to a healthier ROI.

 

Investing in the Future

Embracing in-line rotary screen printing with technologies like Rotamesh and Rotaplate positions label printers well for the future. As brands continue to seek innovative labeling solutions that captivate consumers, the ability to provide high-quality, embellished labels efficiently will become increasingly important.

 

The bottom line

The collaboration between label printers, MPH Limited, and SPGPrints represents a trifecta of quality, efficiency, and innovation in the label printing industry. By utilising in-line rotary screen printed embellishments from a localised provider like MPH Limited, flexo printers can significantly improve their ROI. They benefit from faster turnaround times, reduced need for in-house tooling and machinery, and the assurance of quality from SPGPrints’ screen technologies.

The partnership with MPH Limited is more than just convenience; it’s a strategic move that unlocks next-level label embellishment capabilities, ensuring that label printers are well-equipped to meet the demands of a dynamic market. With the support of MPH Limited, UK printers can now leverage the full potential of in-line rotary screen printing to create labels that not only captivate consumers but also contribute positively to the bottom line.

 

CONTACT US ON 01255 240444 FOR FURTHER INFORMATION

Further reading

MacDermid ITP60 (Solvent)

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